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posted to rec.boats.cruising,rec.boats.building
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Geoff Schultz wrote in
: I note that my batteries (2 Caterpillar 153-5720 8Ds) are speced at a max charging rate of 5% of their CCA, which is 1500 A. That works out to 75 A. Each of the batteries have a rating of 210 AH, which based upon Larry's math, would be 21 Amps, or 42A for both of them. That said, this whole discussion doesn't make a lot of sense to me. I watch my 3 stage regulator charging rates, and it spends very little time charging at full throttle. When initially turned on, the charger goes into bulk charging mode and attempts to get the charging voltage up to the bulk charging voltage. This voltage depends upon the battery temperature and I have a thermocouple which sends the battery temperature back to the charger. I've specified a temperature coefficient in the charger (which is specified in mV/degree C) and as the battery gets warmer, the bulk charging voltage drops. The 3-stage charger bulk charges the initial load of electrolyte between the plates that WILL take a tremendous current and charge with it until it has been converted back to acid and replated the lead. Then, as you say, it drops back to give the battery time to recover its electrolyte by convection back between the plates with a much lower charge current (stage 2) after the voltage rises from the recharge I alluded to in stage 1. State 2, a more sedate charge rate that prevents you from warping the plates with 100+ amps by melting them, possibly causing a short/explosion, continues unabated with short periods of zero current for charge testing, then turns back on until the test period voltage remains higher than the natural voltage of the cells, indicating nearly full charge. It then switches to stage 3 which is a very slow topping off charge. Investigating Lew's 115A at 14V massive charge for 3 hours shows 115 X 14V = 1,610 watts being shoved into the battery. At first, this will be absorbed a lot by the chemical reaction converting back to acid. But, as the charge between the plates quickly completes and he goes into the gassing phase converting his water into hydrogen, this power starts being turned into heat, heating the electrolyte and plates, which are soft to begin with, an possibly, probably, warping the plate structure, especially if the cells aren't straight up vertical, such as being heeled over with sail aloft of sloshing about in the waves. 1,610 watts is a lot of DC power to pour through a rubber or plastic case...and will not just go off easily sealed away in those tight battery boxes that insulate the battery from any air cooling....making the heating problem worse. He didn't want to hear my sad story, so I hope the rest of you will think about what I'm saying before the big bang coats your boat with acid....not a pretty sight at all! Larry -- Cursing me won't change physics or chemistry..... |