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#1
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-One alternator lead to house batteries (two 6 volts wired in series)
-One alternator lead to starting battery -One shore power charger lead to house battery -One shore power charger lead to starter battery -Starter battery to bank one switch lead -House battery to bank two switch lead Seems there is a better way to do this but now that I'm finally putting it together I don't remember what the better way is! Do I have it right? Help! Thanks, Stephen |
#2
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Stephen Trapani wrote in news:Ezski.5$bu6.0
@newsfe12.lga: -One alternator lead to house batteries (two 6 volts wired in series) -One alternator lead to starting battery -One shore power charger lead to house battery -One shore power charger lead to starter battery -Starter battery to bank one switch lead -House battery to bank two switch lead Seems there is a better way to do this but now that I'm finally putting it together I don't remember what the better way is! Do I have it right? Help! Thanks, Stephen How many alternators do you have, one or two?? If you have just one, and there are two wires leading from the alternator output to the two batteries, you have just connected them in parallel. If this is the case, when you crank the starter, the house battery current backs up through that alternator wire, which is probably NOT rated for a couple of hundred possible amps, creating quite a fire hazard when the starter melts the wires! If you have two alternators, this is fine. The same goes for the charger. If you have just a single output charger with both + wires going to the two batteries, that, also, parallels the battery banks, creating a similar fire hazard. Now, if the alternator or charger cables are hooked straight to these two batteries, they effectively bypass the battery switch, rendering it useless to separate the two batteries. There is no "off". If you have a single alternator and single output charger and have BOTH of them connected to the COMMON terminal of the big battery switch...not the batteries or starter cable directly...that'll work fine. Just set the switch to BOTH and either charger will charge BOTH just fine in parallel, which is what BOTH does, anyways. We have to know more DETAILED information about your setup to figure out what you have connected. Use the | - + _ / characters and draw us a little schematic of it. Larry -- While in Mexico, I didn't have to press 1 for Spanish. While in Iran, I didn't have to press 1 for Farsi, either. It just isn't fair. |
#3
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Larry wrote:
Stephen Trapani wrote in news:Ezski.5$bu6.0 @newsfe12.lga: -One alternator lead to house batteries (two 6 volts wired in series) -One alternator lead to starting battery -One shore power charger lead to house battery -One shore power charger lead to starter battery -Starter battery to bank one switch lead -House battery to bank two switch lead Seems there is a better way to do this but now that I'm finally putting it together I don't remember what the better way is! Do I have it right? Help! Thanks, Stephen How many alternators do you have, one or two?? One. And one AC charger. Fortunately I haven't hooked up the starting battery yet. If you have just one, and there are two wires leading from the alternator output to the two batteries, you have just connected them in parallel. If this is the case, when you crank the starter, the house battery current backs up through that alternator wire, which is probably NOT rated for a couple of hundred possible amps, creating quite a fire hazard when the starter melts the wires! If you have two alternators, this is fine. The same goes for the charger. If you have just a single output charger with both + wires going to the two batteries, that, also, parallels the battery banks, creating a similar fire hazard. Now, if the alternator or charger cables are hooked straight to these two batteries, they effectively bypass the battery switch, rendering it useless to separate the two batteries. There is no "off". If you have a single alternator and single output charger and have BOTH of them connected to the COMMON terminal of the big battery switch...not the batteries or starter cable directly...that'll work fine. Just set the switch to BOTH and either charger will charge BOTH just fine in parallel, which is what BOTH does, anyways. So I hook the alternator and AC charger to the common terminal of the big battery switch, ditch the extra wire the PO had coming off of each, and I have terminal 1 on the big battery switch go to the starter battery and 2 terminal go to the house battery. Is that right? The DC panel is also hooked to the common terminal. We have to know more DETAILED information about your setup to figure out what you have connected. Use the | - + _ / characters and draw us a little schematic of it. Sahly! No speaka elec-tahnics! :-( If you need more info with a diagram show me how to do it and I will. Thanks a million Larry!! Stephen |
#4
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posted to rec.boats.cruising
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"Stephen Trapani" wrote in message
... Larry wrote: Stephen Trapani wrote in news:Ezski.5$bu6.0 @newsfe12.lga: -One alternator lead to house batteries (two 6 volts wired in series) -One alternator lead to starting battery -One shore power charger lead to house battery -One shore power charger lead to starter battery -Starter battery to bank one switch lead -House battery to bank two switch lead Seems there is a better way to do this but now that I'm finally putting it together I don't remember what the better way is! Do I have it right? Help! Thanks, Stephen How many alternators do you have, one or two?? One. And one AC charger. Fortunately I haven't hooked up the starting battery yet. If you have just one, and there are two wires leading from the alternator output to the two batteries, you have just connected them in parallel. If this is the case, when you crank the starter, the house battery current backs up through that alternator wire, which is probably NOT rated for a couple of hundred possible amps, creating quite a fire hazard when the starter melts the wires! If you have two alternators, this is fine. The same goes for the charger. If you have just a single output charger with both + wires going to the two batteries, that, also, parallels the battery banks, creating a similar fire hazard. Now, if the alternator or charger cables are hooked straight to these two batteries, they effectively bypass the battery switch, rendering it useless to separate the two batteries. There is no "off". If you have a single alternator and single output charger and have BOTH of them connected to the COMMON terminal of the big battery switch...not the batteries or starter cable directly...that'll work fine. Just set the switch to BOTH and either charger will charge BOTH just fine in parallel, which is what BOTH does, anyways. So I hook the alternator and AC charger to the common terminal of the big battery switch, ditch the extra wire the PO had coming off of each, and I have terminal 1 on the big battery switch go to the starter battery and 2 terminal go to the house battery. Is that right? The DC panel is also hooked to the common terminal. We have to know more DETAILED information about your setup to figure out what you have connected. Use the | - + _ / characters and draw us a little schematic of it. Sahly! No speaka elec-tahnics! :-( If you need more info with a diagram show me how to do it and I will. Thanks a million Larry!! Stephen Here's a schematic of sorts that came with a product I purchased for my system. I have two batt banks (start and house), one batt charger, one batt switch, one alternator, and now one combiner/isolator. https://resources.myeporia.com/compa...atteryLink.pdf -- "j" ganz @@ www.sailnow.com |
#5
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posted to rec.boats.cruising
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Stephen Trapani wrote:
Sahly! No speaka elec-tahnics! :-( If you can not produce a schematic of what you are doing and interpret one, you have no, that's ZERO, ZIP, NADA, ABSOLUTELY NO, business fiddling with this stuff yourself. It isn't rocket science and you should be able to figure out what to do from some books and web research but it involves being able to draw it out on a piece of paper and figure out what it is doing. Get some professional help. It will be expensive but so are fires and cleaning acid from exploded batteries out of your boat. Passenger lawsuits are even more expensive. -- Roger Long |
#6
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posted to rec.boats.cruising
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Roger Long wrote:
Stephen Trapani wrote: Sahly! No speaka elec-tahnics! :-( If you can not produce a schematic of what you are doing and interpret one, you have no, that's ZERO, ZIP, NADA, ABSOLUTELY NO, business fiddling with this stuff yourself. It isn't rocket science and you should be able to figure out what to do from some books and web research but it involves being able to draw it out on a piece of paper and figure out what it is doing. It's not that I can't produce a schematic, it's that I don't know how to do it with the pluses and minuses on this keyboard like Larry asked. Can you show me what he meant? Get some professional help. It will be expensive but so are fires and cleaning acid from exploded batteries out of your boat. Passenger lawsuits are even more expensive. I know a fair amount about electronics. Plus I have a diesel gmechanic helping me, but he doesn't know much about boats. Stephen |
#7
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posted to rec.boats.cruising
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It's a lot of work to produce a schematic that way. Scanners and digital
cameras are so common now that posting a jpg of hand sketch would be much easier and clearer but newsgroup rules prohibit posting of images. If you have a web site or friend with one, you could upload the image to the server and post the link here as I do often. You need better, or clearer, advice than you'll get here though. Try and find a mechanic who knows boat systems. I would recommend a dual output battery charger. It will make everything much simpler. -- Roger Long |
#8
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* Stephen Trapani wrote, On 7/9/2007 3:53 PM:
If you need more info with a diagram show me how to do it and I will. Thanks a million Larry!! Stephen The problem of course with the traditional setup is that if you leave the switch in "Both" you can kill both batteries. And, if the switch isn't wired with an alternator shutoff, a mistake can kill the diodes. A better solution is to use some method that automatically combines when charging, and disconnects otherwise. There are several combiners that are based on relays that do this. I use a slightly different technique, an EchoCharge, that gives the stating bats a nice charging current whenever the main bank is charged from any source. |
#9
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Stephen Trapani wrote in news:snwki.452
: So I hook the alternator and AC charger to the common terminal of the big battery switch, ditch the extra wire the PO had coming off of each, and I have terminal 1 on the big battery switch go to the starter battery and 2 terminal go to the house battery. Is that right? There is a problem hooking it up this way. If you EVER screw up and plug in the charger with that switch in the OFF position, the full open circuit voltage of the battery charger, somewhere around 20-25 pulsating VDC, will be applied to everything connected to the COMMON side of the switch....without the battery regulating the maximum voltage of it. This will blow every electronic gadget hooked to it on a live circuit....EVEN IF IT IS NOT TURNED ON! Electronic gadgets use electronic switching, not real power switches, those push button on gadgets. It will destroy them So, I don't advocate doing it. I advocate using an isolator for both. The diode isolators are fine. Connect the alternator to one and the charger to another...SEPARATELY... There are 3 terminals....BATTERY 1, BATTERY 2, SOURCE (the alternator on one and the charger on the other). This will CHARGE both batteries from whatever charging source is running, even both, WITHOUT inadvertently parallelling the batteries because one of the diodes will be reversed biased when one battery tries to load the other when running on batteries. The other way to do it is with continuous-duty 12VDC and 115VAC contactors available from auto parts places more cheaply. These look just like a starter relay, except they have coils made for continuous duty (always on). When I hook these up, I use a manual switch feeding 12VDC by the engine controls for the alternator charging and a 115VAC contactor for the single-ended battery charger that works automatically any time you plug the boat charger in. The heavy current contacts of the 12VDC contactor parallel the + of the starting battery with the + of the house batteries and have large capacity short cables between the two battery banks so I can parallel all batteries for starting, sort of like jumper cables, if the starting battery fails and the house batteries aren't dead. It gives the starter all the power I have for starting a recalcitrant engine. Normally, I would leave the charging switch off, starting the engine on the starting battery alone without loading it with the partially-dead house batteries we used last night. As soon as the engine starts, I flip the switch, closing the big contactor, parallelling the batteries on the single alternator charging the lot of them. To prevent me from forgetting to open the switch, inadvertently leaving the house wearing out the starting battery all night, the 12V power for this manual charging switch comes from the engine ON switch. Switch off the engine and power is ALWAYS removed from the alternator's contactor, no matter where the charging switch is, disconnecting the parallel circuit used for alternator charging. Placing the manual charging switch right next to the engine keyswitch reminds most, but not all, sailors to check the switch when turning the engine on and off. The normal procedure would be: Charging switch off Engine switch on Crank engine Charging switch to on for charging and running it all from alternator. Shutdown is: Charging switch off Engine off just to get you used to switching the charging to off for the next start. When I plug into a dock, or crank the AC power plant if you have one, the AC voltage automatically closes the AC contactor, parallelling the battery banks for charging from the single output shore power charger. Unplug the boat, the contactor opens the parallel circuit, automatically. AC contactors are found at electrical wholesale stores. Be sure to get one that is explosion proof in case there is a gas leak, even in a diesel boat. Sealed contacts corrode much later than open contacts. Both batteries will charge, without question, from the AC charger, automatically placed in parallel for charging by this contactor any time 115VAC is applied to the boat/charger circuit. Get the power for the AC contactor from the charger side of the charger's AC circuit breaker. If you turn off the charger with the breaker...the battery contactor separates the batteries, automatically. Simple and very effective. Damned near "Captain Proof"! All this is done SEPARATELY from the battery switches....directly to the batteries, themselves. The contactors are right on the side of the battery boxes to reduce cable length/resistance. Hooking it up separately eliminates any possibility of the alternator or charger being connected up to expensive electronics without a proper battery in the circuit. You can charge from either source with both battery switches OFF this way. It matters not where the battery switches are set. Be sure to FUSE the batteries' primary circuits, too! WAY too many boats have no circuit protection in the battery primary circuit! A shorted starter makes a battery go BOOM! It doesn't have to be that way. I'm using #2 cables with 250A fusible links available from West Marine. The starter doesn't blow them....even if the engine is locked unless you hold the starter on over a few seconds.. EACH Battery (-) through fusible link to common (ground). 115VAC CONTACTOR |-------| |--------| | | STARTING+-----|-------| |--------|------------+HOUSE 12VDC CONTACTOR +12V-----][-------][-----12VDC CONTACTOR COIL-----GND ENGINE CHARGE KEYSW SWITCH 115VAC (HOT)------][------115VAC CONTACTOR COIL---AC NEUTRAL CHARGER BREAKER (Sure wish we could post pictures of SCHEMATICS!) Because the interbattery contacts NEVER leave the load disconnected from a battery, switching them hot charging never pulses anything. You see the lights get brighter...(c; If you don't care that the house batteries may also be used by the starter, just leave the CHARGE SWITCH on all the time. The engine keyswitch always turns off the 12VDC contactor, anyways. Larry -- |
#10
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Larry,
If you email me a jpg of a schematic, I'll put it on my sever and post a link. -- Roger Long |
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