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Drive Saver/Spacer users sought
Hi, Lists,
Thanks for all the responses to my line cutter question. To put one on will require some more space, and, in general, I've come to think that a break-away (with built-in safeguards to allow continued use until replacement) spacer is also a good move. Who here has had one, and, best, has had to use it to save their gear? Thanks again. L8R Skip Morgan 461 #2 SV Flying Pig KI4MPC http://tinyurl.com/384p2 The vessel as Tehamana, as we bought her "Twenty years from now you will be more disappointed by the things you didn't do than by the ones you did do. So throw off the bowlines. Sail away from the safe harbor. Catch the trade winds in your sails. Explore. Dream. Discover." - Mark Twain |
Drive Saver/Spacer users sought
In article ,
"Skip Gundlach" skipgundlach at gmail dotcom wrote: Thanks for all the responses to my line cutter question. To put one on will require some more space, and, in general, I've come to think that a break-away (with built-in safeguards to allow continued use until replacement) spacer is also a good move. Who here has had one, and, best, has had to use it to save their gear? We've had one for about a decade. Hasn't broken from normal use. So far, we have avoided wrapping a line while the engine was running, so I don't know if it'll work when the time comes, but I worry less. Nice side-effect was that it takes up slight misalignments, smoothing the slight vibrations out. Note: Ours is solid "rubber". The pics of the more recent ones make them look more engineered. -- Jere Lull Xan-a-Deux ('73 Tanzer 28 #4 out of Tolchester, MD) Xan's Pages: http://members.dca.net/jerelull/X-Main.html Our BVI FAQs (290+ pics) http://homepage.mac.com/jerelull/BVI/ |
Drive Saver/Spacer users sought
For what it's worth, I deal often with one of the foremost drivetrain
and propulsion specialists in the country in connection with designing boats like this: http://home.maine.rr.com/rlma/WHOIrv.htm The shipyard that builds these boat specializes in fast, sophisticated, high powered craft. Both told me that they hate "Drivesavers". The boat in the picture has two 710 horsepower engines with the engines flex mounted and the shafts connected with solid couplings. There is just one bearing, in the shaft strut. They run smooth as silk. I do have a drivesaver disk in my boat but they cut the shaft short when they installed it so I have to buy a whole new shaft to take it out. It's not causing any problems that I can see though other than making it a pain to repack the stuffing box. Skip the drive saver. Line up your shaft carefully calculating the overhanging weight of the shaft and using a scale to hold the end up. Make sure the flanges are true and the pilot concentric. Then hard mount it. The metal parts will then be more precision than a plastic disk can ever be and will stay that way. It will run fine. There's a whole range of prop strike forces where the drive saver could break but the solid coupling would still leave you able to limp off a lee shore with the engine vibrating and shaking. I like that scenario better. I've heard of a lot more broken shafts and totally trashed props than gear boxes that failed due to prop strike. The gears are a lot more rugged than you would think. Remember that there is a friction clutch in the system that will give some under an extreme shock load. -- Roger Long "Skip Gundlach" skipgundlach at gmail dotcom wrote in message ... Hi, Lists, Thanks for all the responses to my line cutter question. To put one on will require some more space, and, in general, I've come to think that a break-away (with built-in safeguards to allow continued use until replacement) spacer is also a good move. Who here has had one, and, best, has had to use it to save their gear? Thanks again. L8R Skip Morgan 461 #2 SV Flying Pig KI4MPC http://tinyurl.com/384p2 The vessel as Tehamana, as we bought her "Twenty years from now you will be more disappointed by the things you didn't do than by the ones you did do. So throw off the bowlines. Sail away from the safe harbor. Catch the trade winds in your sails. Explore. Dream. Discover." - Mark Twain |
Drive Saver/Spacer users sought
Hi, Roger, and List/Group,
This really has more to do with a spacer than drive saver, though I like the flexibility of it in case the alignment isn't perfect. Those of you who have been around a couple of years know how we jacked the tranny out of the mounting plate (now replaced, no harm done other than inconvenience in making up a keeper to stay moving with the engine, and the packing gland needing redoing cuz of the weight of the tranny on the shaft when it came out, also redone). Recent readers also know of my search for line cutters, which would have prevented that (which shouldn't have happened, but stupid sailor tricks happen all the time, anyway, so a mooring line overboard isn't guaranteed against for all time on our boat, as much as we'd like to think so, and, of course the occasional lobster/crab pot warp I don't see in the middle of the night) - which will require a longer shaft, or... .... a spacer - so why not a flexible one? And, I was looking for input from those who'd had a use for one preferably where the thing sheared and left the 'limp home' mode in place. I agree about proper alignment - and that will happen before we insert a spacer or drive saver... L8R Skip, back to the boat for two weeks in a few days -- Morgan 461 #2 SV Flying Pig KI4MPC http://tinyurl.com/384p2 The vessel as Tehamana, as we bought her "Twenty years from now you will be more disappointed by the things you didn't do than by the ones you did do. So throw off the bowlines. Sail away from the safe harbor. Catch the trade winds in your sails. Explore. Dream. Discover." - Mark Twain "Roger Long" wrote in message ... For what it's worth, I deal often with one of the foremost drivetrain and propulsion specialists in the country in connection with designing boats like this: http://home.maine.rr.com/rlma/WHOIrv.htm The shipyard that builds these boat specializes in fast, sophisticated, high powered craft. Both told me that they hate "Drivesavers". The boat in the picture has two 710 horsepower engines with the engines flex mounted and the shafts connected with solid couplings. There is just one bearing, in the shaft strut. They run smooth as silk. I do have a drivesaver disk in my boat but they cut the shaft short when they installed it so I have to buy a whole new shaft to take it out. It's not causing any problems that I can see though other than making it a pain to repack the stuffing box. Skip the drive saver. Line up your shaft carefully calculating the overhanging weight of the shaft and using a scale to hold the end up. Make sure the flanges are true and the pilot concentric. Then hard mount it. The metal parts will then be more precision than a plastic disk can ever be and will stay that way. It will run fine. There's a whole range of prop strike forces where the drive saver could break but the solid coupling would still leave you able to limp off a lee shore with the engine vibrating and shaking. I like that scenario better. I've heard of a lot more broken shafts and totally trashed props than gear boxes that failed due to prop strike. The gears are a lot more rugged than you would think. Remember that there is a friction clutch in the system that will give some under an extreme shock load. -- Roger Long "Skip Gundlach" skipgundlach at gmail dotcom wrote in message ... Hi, Lists, Thanks for all the responses to my line cutter question. To put one on will require some more space, and, in general, I've come to think that a break-away (with built-in safeguards to allow continued use until replacement) spacer is also a good move. Who here has had one, and, best, has had to use it to save their gear? Thanks again. L8R Skip Morgan 461 #2 SV Flying Pig KI4MPC http://tinyurl.com/384p2 The vessel as Tehamana, as we bought her "Twenty years from now you will be more disappointed by the things you didn't do than by the ones you did do. So throw off the bowlines. Sail away from the safe harbor. Catch the trade winds in your sails. Explore. Dream. Discover." - Mark Twain |
Drive Saver/Spacer users sought
I would just put in a very accurately machined spool piece or steel
disk with proper pilots. As I understand it, having just had the opportunity to sit at the feet of some masters and listen but not being an expert myself, the really critical alignment issue is that the shaft be exactly centered. Steel will do this better than plastic. Bolts will not maintain it reliably. You need those machined pilots. I know that the drivetrains I have used so successfully must develop some angular misalignment as the engine moves around on the mounts but the shaft accommodates it without a problem. The single stern bearing and flexible stuffing box (or shaft seal) on these boats is actually almost exactly the same setup as on many sailboats. If you are relying on something between the flanges to accommodate misalignment, it has to be very, very, soft. Otherwise, there will still be enough force transmitted to create vibration. Just think how hard it is to dent or deform that drivesaver disk even a small amount and then imagine that force on your system a few hundred times a minute. If the coupling is soft enough to accommodate misalignment, then you will need a thrust bearing and all sorts of other complications. I've designed and built successful shaft lines for auxiliary equipment with big rubber tire couplings, CV joints and thrust bearings, etc. None ran a smoothly as these high power research vessels do. Say, I'm awake too early, how about a sea story? I worked at Woods Hole Oceanographic Institution converting the ship that Bob Ballard later used for the first mapping of the Titanic site and the Alvin dives to the ship. We were taking out the steam engines and installing a diesel power plant. We took two of the propulsion motors out of the old diesel electric salvage tug "Chain" the was in the process of being scrapped and turned them into DC generators to be driven by big PTO's on top of the new reduction gears. One of my jobs was to design the shaft system which had to penetrate the main watertight bulkhead just aft of the reduction gears. My boss wanted to build two tall pedestals with pillow blocks to support the shafts. It would have been really tight and complicated and alignment very critical with the bearings so close to each other. I suggested that we just let the ends of the shaft hang on it's own bearings by modifying a big rubber tire flex coupling at the generator end with a pilot bearing inside. My boss explained that there were buoys down south of Cape Horn that the ship had to retrieve before the batteries in the acoustical locator beacons and anchor releases ran down. If my idea didn't work, years of research would be down the tubes and several Ph.D. candidates might have to spend and extra year or two in school to get their doctorates. Was I sure? I was pretty young but I gulped and said, "Yes". "What did you say?", he asked, "I couldn't hear you." "YES" So, I designed the rig. Time and people were short so I ended up assembling it myself. The engines for the ship were two surplus railroad locomotive engines that came from a Navy warehouse still wrapped up from 1942. Finally, the day came to fire things up and test it. We clutched in the port generator. It ran beautifully. Then we started up the identical starboard engine and clutched in the PTO. Instantly, the six foot diameter generator and twelve foot long engine started violently lunging back and forth so hard that you could almost see the structure of the ship deform. We stopped everything instantly. Took it all apart, checked the alignments, put it back together. Same result. Everyone was spending a lot of time staring at me. We checked and rechecked. We tried to reproduce the problem on the other side. It was a total mystery. Finally, my boss said that there was only one guy who could figure it out and flew someone up from Texas. The Texan arrived and we fired it up for him so he could watch the whole thing thrash around. This is tons of machinery solidly bolted to the heavy engine bed of a ship shaking it so you feel like you are standing in a moving train. Very scary. He watched for two seconds and yelled, "Shut it off!". Then he jumped up on the engine and opened up the cover of the engine governor. "Give me a drill.", he asked. He drilled a hole, did something else, put the cover on, and told us to start it again. It ran smooth as silk and both sides continued to for years until the ship was sold. Turns out that the governor of the starboard engine had a device in it that would give the engine a little boost of power if it suddenly slowed down. This is so that it wouldn't stall when the locomotive took all the slack out of the couplers when starting up the train. When we clutched up the PTO, the inertia of starting the big generator would wind up the rubber tire coupling and slow the engine. The governor would give it a goose winding up the coupling some more. The coupling would then unwind, unloading the engine. The timing was such that these impulses would travel back and forth through the system in such a way as to amplify each other with each cycle and build up to enormous force in about two seconds. All the guy did was drill a hole and drop a pin into the boost mechanism of the governor. He was on the ship for ten minutes and then in his car headed back to the airport. The next day, we tied pulling power from the generator. The other one had worked fine so this was pretty casual. When the switch was thrown, a ring of fire, like a circular lightning bolt appeared around the commutator of the big, open frame, motor cum generator. I'd always wondered whether those little round escape hatches in ships were big enough but, six guys can go up a ladder and through one in less than three seconds when sufficiently motivated. Turns out that the guy who overhauled the motor put the brushes in backwards. He came down and turned them around. No harm done and the whole system worked perfectly thereafter. -- Roger Long "Skip Gundlach" skipgundlach at gmail dotcom wrote in message ... Hi, Roger, and List/Group, This really has more to do with a spacer than drive saver, though I like the flexibility of it in case the alignment isn't perfect. Those of you who have been around a couple of years know how we jacked the tranny out of the mounting plate (now replaced, no harm done other than inconvenience in making up a keeper to stay moving with the engine, and the packing gland needing redoing cuz of the weight of the tranny on the shaft when it came out, also redone). Recent readers also know of my search for line cutters, which would have prevented that (which shouldn't have happened, but stupid sailor tricks happen all the time, anyway, so a mooring line overboard isn't guaranteed against for all time on our boat, as much as we'd like to think so, and, of course the occasional lobster/crab pot warp I don't see in the middle of the night) - which will require a longer shaft, or... ... a spacer - so why not a flexible one? And, I was looking for input from those who'd had a use for one preferably where the thing sheared and left the 'limp home' mode in place. I agree about proper alignment - and that will happen before we insert a spacer or drive saver... L8R Skip, back to the boat for two weeks in a few days -- Morgan 461 #2 SV Flying Pig KI4MPC http://tinyurl.com/384p2 The vessel as Tehamana, as we bought her "Twenty years from now you will be more disappointed by the things you didn't do than by the ones you did do. So throw off the bowlines. Sail away from the safe harbor. Catch the trade winds in your sails. Explore. Dream. Discover." - Mark Twain "Roger Long" wrote in message ... For what it's worth, I deal often with one of the foremost drivetrain and propulsion specialists in the country in connection with designing boats like this: http://home.maine.rr.com/rlma/WHOIrv.htm The shipyard that builds these boat specializes in fast, sophisticated, high powered craft. Both told me that they hate "Drivesavers". The boat in the picture has two 710 horsepower engines with the engines flex mounted and the shafts connected with solid couplings. There is just one bearing, in the shaft strut. They run smooth as silk. I do have a drivesaver disk in my boat but they cut the shaft short when they installed it so I have to buy a whole new shaft to take it out. It's not causing any problems that I can see though other than making it a pain to repack the stuffing box. Skip the drive saver. Line up your shaft carefully calculating the overhanging weight of the shaft and using a scale to hold the end up. Make sure the flanges are true and the pilot concentric. Then hard mount it. The metal parts will then be more precision than a plastic disk can ever be and will stay that way. It will run fine. There's a whole range of prop strike forces where the drive saver could break but the solid coupling would still leave you able to limp off a lee shore with the engine vibrating and shaking. I like that scenario better. I've heard of a lot more broken shafts and totally trashed props than gear boxes that failed due to prop strike. The gears are a lot more rugged than you would think. Remember that there is a friction clutch in the system that will give some under an extreme shock load. -- Roger Long "Skip Gundlach" skipgundlach at gmail dotcom wrote in message ... Hi, Lists, Thanks for all the responses to my line cutter question. To put one on will require some more space, and, in general, I've come to think that a break-away (with built-in safeguards to allow continued use until replacement) spacer is also a good move. Who here has had one, and, best, has had to use it to save their gear? Thanks again. L8R Skip Morgan 461 #2 SV Flying Pig KI4MPC http://tinyurl.com/384p2 The vessel as Tehamana, as we bought her "Twenty years from now you will be more disappointed by the things you didn't do than by the ones you did do. So throw off the bowlines. Sail away from the safe harbor. Catch the trade winds in your sails. Explore. Dream. Discover." - Mark Twain |
Drive Saver/Spacer users sought
"Roger Long" wrote in message
... I would just put in a very accurately machined spool piece or steel disk with proper pilots. As I understand it, having just had the opportunity to sit at the feet of some masters and listen but not being an expert myself, the really critical alignment issue is that the shaft be exactly centered. Steel will do this better than plastic. Bolts will not maintain it reliably. You need those machined pilots. I know that the drivetrains I have used so successfully must develop some angular misalignment as the engine moves around on the mounts but the shaft accommodates it without a problem. The single stern bearing and flexible stuffing box (or shaft seal) on these boats is actually almost exactly the same setup as on many sailboats. If you are relying on something between the flanges to accommodate misalignment, it has to be very, very, soft. Otherwise, there will still be enough force transmitted to create vibration. Just think how hard it is to dent or deform that drivesaver disk even a small amount and then imagine that force on your system a few hundred times a minute. If the coupling is soft enough to accommodate misalignment, then you will need a thrust bearing and all sorts of other complications. I've designed and built successful shaft lines for auxiliary equipment with big rubber tire couplings, CV joints and thrust bearings, etc. None ran a smoothly as these high power research vessels do. Say, I'm awake too early, how about a sea story? Marvelous story, Roger, Back to mine, however, the spacer is just between a couple of flanges, both flat on the mating surfaces, with no pilot or other bearing or bushings or pins. If the shaft and the tranny plates aren't perfectly aligned fore-aft, they aren't going to want to go together. Twiddling, if needed, the engine mounts will take care of any minor differences (I'm into tight tolerances - I think .005 or less? might do it). Whenever it was converted from bronze to SS shaft, the intermediate bearing was removed (still aboard, but would require removing the Max prop and flange and pulling the shaft far enough for remounting. As it made it for however many years it was from the change to now, successfully, it's my presumption that it wasn't needed any more, perhaps due to the greater rigidity of the SS over the original bronze. I understand and "get" what you are saying about the drivesavers - but years of use by others, successfully, makes me wonder why the problems you cite/project don't make it so nobody uses them? I also don't "get" what you are saying about spool piece or pilot - I need a spacer of some sort to accommodate the line cutter. If I wanted to save a bunch of money (having to buy it originally; there may be one in my cockpit when I get there from someone who had it available, and if it fits, it's cheap), I'd just get the proper thickness scrap steel machined to fit the proper size and holes, easily enough done by a rubbing of both pieces, I'd think. (Curiously to me, some of the line cutter folks want several hundred - as much as the device - for their machined steel spacer...) However, if I align it first, then slide it aft only enough to use the spacer (whatever it is), should not that alignment persist through the use of - the only difference I'd see - longer bolts? Of course, I'd check, using the modus recommended by DriveSaver, if that turns out to be what I use, but I'd expect that it would come out right. Thanks for your insight(s) - and thanks again for the story, as well as getting to see your Titanic thoughts. L8R Skip -- Morgan 461 #2 SV Flying Pig KI4MPC http://tinyurl.com/384p2 The vessel as Tehamana, as we bought her "Twenty years from now you will be more disappointed by the things you didn't do than by the ones you did do. So throw off the bowlines. Sail away from the safe harbor. Catch the trade winds in your sails. Explore. Dream. Discover." - Mark Twain |
Drive Saver/Spacer users sought
"Skip Gundlach" skipgundlach at gmail dotcom wrote
I understand and "get" what you are saying about the drivesavers - but years of use by others, successfully, makes me wonder why the problems you cite/project don't make it so nobody uses them? They aren't really a problem by themselves but sort of a band aid solution for not doing it right in the first place. Of course, most pleasure boaters, and plenty of boatbuilders, don't want to do it right. They just want to take stuff out of boxes and bolt it together. A drivesaver probably won't make things any worse in that situation, it may even help a little bit with a boost from the placebo effect. In the commercial world, the flange on the gear is trued up so that the outside edge is exactly concentric and the face exactly perpendicular to the shaft. That flange is then mated to the propeller shaft flange which is trued up after being installed on the shaft with the whole thing being turned in a lathe or other fixture. A male/female pilot or disk; not the bolts, keeps the two halves concentric. If you're not going to do this stuff, maybe a drivesaver will help but it won't be as good as doing it right. If you do it right, you won't need the drivesaver and it just makes things more likely to slip. Still, I wouldn't bother taking the one out of my shaft system except to make it less of a pain to repack the stuffing box. -- Roger Long |
Drive Saver/Spacer users sought
In article ,
"Roger Long" wrote: "Skip Gundlach" skipgundlach at gmail dotcom wrote I understand and "get" what you are saying about the drivesavers - but years of use by others, successfully, makes me wonder why the problems you cite/project don't make it so nobody uses them? They aren't really a problem by themselves but sort of a band aid solution for not doing it right in the first place. Sorry if I'm misinterpreting -- it's late and I'm catching up on 1400 messages -- but my post seems to be the genus of this. Our Drivesaver is solely there to try to protect the engine and drive shaft in the case of a wrapped mooring line or similar. We snapped a shaft once. I only mentioned that it helped moderate vibration as a slight benefit. Every couple of years, I take the drivesaver out, check the alignment and would correct if necessary, but it hasn't been. BUT with the Yanmar's flexible mounts, there will be some misalignment under some power loads, merely because the engine has shifted in its mounts slightly due to torque. I wasn't talking about the vibrations a 700 HP setup would generate. I was talking about vibrations a sailor would notice, one who spent about 70 days out and about last season and who used a grand total of 13 gallons. I may be hyper-sensitive to noise and vibration, but the drivesaver makes my motoring time more enjoyable.... Okay, less objectionable. -- Jere Lull Xan-a-Deux ('73 Tanzer 28 #4 out of Tolchester, MD) Xan's Pages: http://members.dca.net/jerelull/X-Main.html Our BVI FAQs (290+ pics) http://homepage.mac.com/jerelull/BVI/ |
Drive Saver/Spacer users sought
"Jere Lull" wrote
I may be hyper-sensitive to noise and vibration, but the drivesaver makes my motoring time more enjoyable.... Okay, less objectionable. I have no doubt that it does. My point was that setting up everything PROPERLY would very likely produce an even smoother running system. The key word is properly. Few boats have their shaft systems machined properly which makes a good market for the Drivesaver. At least this is the opinion of the people who have set up the demanding drive trains in my 1400+ HP boats so they run far smoother than my sailboat. Doing it right probably would cost quite a bit more than a drivesaver which may also help keep those folks in business. One thing I hadn't thought of: The shafts on the boats I'm used to dealing with are very conservatively designed and I've almost never heard of one breaking, even when the wheels are totally trashed. With the small shafts common on many yachts, it might make sense to have a "fuse" in the system that is cheaper than the shaft. I'll have to confess that I don't deal with the nitty gritty details of shafts; just the basic layout and sizing. I'm simply passing on what a guy who has solved shaft problems that others couldn't on boats from fast patrol boats to aircraft carriers told me when I said, "shouldn't we have a Shaftsaver?" I'm sure opinions vary. The shaft shop you talk to may love to just take stuff out of boxes and sell it to you alone with a Shaftsaver for the same price as doing it the right way. They may not even know the right way in which cast the Shaftsaver is your best option. Like I said, taking the one out of my shaft line is about item number 6374 on my list of things I'd like to do. -- Roger Long |
Drive Saver/Spacer users sought
I'm sort of disagreeing with Roger here with his suggestion (I think)
of flexibly mounted engines but a rigid shaft coupling. On all the vessels that we design, 95% use flexible mounts. We like Lo-Rez because they are very soft (~0.5" static deflection). But to use them you HAVE to have a flexible coupling because otherwise all that vibration will get into the structure via the shaft and stuffing box. Evan Gatehouse |
Drive Saver/Spacer users sought
"Evan Gatehouse" wrote
I'm sort of disagreeing with Roger here with his suggestion (I think) of flexibly mounted engines but a rigid shaft coupling. It's probably not a disagreement but having lost track here of a point in the thread. I'm talking about a specific drive train configuration which is common on sailboats. There must be a flexible stuffing box or shaft seal and there must be no other bearings other than the stern strut. The engine can be on very soft mounts. There is then nothing except the cutlass to pick up any shaft vibration. The shaft is long enough to flex and accommodate the engine motion. The full length version of this video http://marine.unh.edu/Images/Gulf%20Challenger.wmv shows a cup of coffee sitting on the quarter bit while the boat is going 20 knots and there isn't a ripple on the surface. The struts pick up very little vibration. As soon as you introduce a second bearing into a the shaft system with soft engine mounts, you have to have something flexible between the gear and the shaft. I've made the shafts slightly oversize on my fast research vessels to eliminate the need for a second bearing, way, way, cheaper than installing and lining up that second bearing. BTW there is a direct relationship between how much the engine can move and the frequency of vibration isolated. Thin rubber pads take out the high whine but getting the low throb and rumble out requires letting the engine move 3/8" to 1/2" as you say you are doing. -- Roger Long |
Drive Saver/Spacer users sought
Evan,
I'm curious. What kind of boats does a phone company design or is your header showing something odd for an organization? -- Roger Long "Evan Gatehouse" wrote in message ... I'm sort of disagreeing with Roger here with his suggestion (I think) of flexibly mounted engines but a rigid shaft coupling. On all the vessels that we design, 95% use flexible mounts. We like Lo-Rez because they are very soft (~0.5" static deflection). But to use them you HAVE to have a flexible coupling because otherwise all that vibration will get into the structure via the shaft and stuffing box. Evan Gatehouse |
Question followup for Roger (was) Drive Saver/Spacer users sought
"Roger Long" wrote in message
... Skip the drive saver. Line up your shaft carefully calculating the overhanging weight of the shaft and using a scale to hold the end up. Make sure the flanges are true and the pilot concentric. Then hard mount it. The metal parts will then be more precision than a plastic disk can ever be and will stay that way. It will run fine. If you see my pix of the installation to come, at http://justpickone.org/skip/gallery/...06&sta rt=297, I believe I qualify on the pilot/hard mount bit. However, my question has to do with weighing the shaft. Currently the packing's out of the gland, awaiting mount/alignment before repacking, so it's floppy on its hose, so far as it can move. Reading Calder on the subject, I'm not clear on how I measure the weight and position the flange for alignment with the transmission. Of course, there's some possibility it was done properly the first time, when they changed out the engine, rebuilt the tranny and changed to SS shaft, but given what I've seen in our refit, and the simple fact of the current, were it bolted back up, misalignment, I doubt it. So, could you elaborate on that (weighing and positioning)? Thanks. L8R Skip, sore from PT today, not lifting 125# batteries, but wishing it were... -- L8R Skip Morgan 461 #2 SV Flying Pig KI4MPC http://tinyurl.com/384p2 The vessel as Tehamana, as we bought her "Believe me, my young friend, there is *nothing*-absolutely nothing-half so much worth doing as simply messing, messing-about-in-boats; messing about in boats-or *with* boats. In or out of 'em, it doesn't matter. Nothing seems really to matter, that's the charm of it. Whether you get away, or whether you don't; whether you arrive at your destination or whether you reach somewhere else, or whether you never get anywhere at all, you're always busy, and you never do anything in particular; and when you've done it there's always something else to do, and you can do it if you like, but you'd much better not." |
Question followup for Roger (was) Drive Saver/Spacer users sought
If you just have a single shaft bearing, just ahead of the prop, you
don't need to weigh the shaft. Just suspend it so it is centered as closely as possible in the stern tube. Be sure to hang and fix it by the coupling or close to it. Some stuffing boxes also incorporate a bearing so check carefully. If there is a bearing in the stuffing box, it's a bearing. If your stuffing box isn't flexible, there probably is a bearing in there somewhere. If you have two bearings, measure the length and diameter from the forward shaft end to the bearing and calculate the volume and weight (.28 lbs / cubic inch is close enough). Divide by 2. Then calculate the volume and weight of the coupling. Add the two weights. Hang the coupling so a pull scale inserted in the wire reads this amount. You will then not be lining up to a shaft that is drooping under it's own weight. On further reflection: shafts in most sailboats are probably so short that this isn't a big issue. On power boats, there will often be several feet of shaft between the bearing and the gear. Still, it wouldn't hurt to hang and weight it. We're talking about very small tolerances here. -- Roger Long "Skip Gundlach" skipgundlach at gmail dotcom wrote in message ... "Roger Long" wrote in message ... Skip the drive saver. Line up your shaft carefully calculating the overhanging weight of the shaft and using a scale to hold the end up. Make sure the flanges are true and the pilot concentric. Then hard mount it. The metal parts will then be more precision than a plastic disk can ever be and will stay that way. It will run fine. If you see my pix of the installation to come, at http://justpickone.org/skip/gallery/...06&sta rt=297, I believe I qualify on the pilot/hard mount bit. However, my question has to do with weighing the shaft. Currently the packing's out of the gland, awaiting mount/alignment before repacking, so it's floppy on its hose, so far as it can move. Reading Calder on the subject, I'm not clear on how I measure the weight and position the flange for alignment with the transmission. Of course, there's some possibility it was done properly the first time, when they changed out the engine, rebuilt the tranny and changed to SS shaft, but given what I've seen in our refit, and the simple fact of the current, were it bolted back up, misalignment, I doubt it. So, could you elaborate on that (weighing and positioning)? Thanks. L8R Skip, sore from PT today, not lifting 125# batteries, but wishing it were... -- L8R Skip Morgan 461 #2 SV Flying Pig KI4MPC http://tinyurl.com/384p2 The vessel as Tehamana, as we bought her "Believe me, my young friend, there is *nothing*-absolutely nothing-half so much worth doing as simply messing, messing-about-in-boats; messing about in boats-or *with* boats. In or out of 'em, it doesn't matter. Nothing seems really to matter, that's the charm of it. Whether you get away, or whether you don't; whether you arrive at your destination or whether you reach somewhere else, or whether you never get anywhere at all, you're always busy, and you never do anything in particular; and when you've done it there's always something else to do, and you can do it if you like, but you'd much better not." |
Drive alignment (was) Drive Saver/Spacer users sought
The key thing is where and how you support the shaft. If it is a
single strut bearing system, you would like to have it end up centered in the tube the flexible box hose attaches to in order not to have any preset on the hose and maximize the possible movement in all directions. One way to do that would be put wedges or a bushing in the stern tube. You would then have three feet of shaft sticking out with a coupling on the end and I would say, yes, you should weight it. Simpler would just be to support it at the coupling and adjust for equal spacing in the stern tube. The shaft will sag some small amount but this will not be significant to the flexible stuffing box in the way that the coupling face angle error would be with the overhanging shaft bending down. Speaking of the angles, do you have a dial gauge? It looks from the pictures like the faces were cleaned up a lot. Unless the transmission coupling was checked in the shop, you should set up a dial gauge and turn it by hand to be sure it is truly square. The coupling style you have makes this a pain to do as you have to be careful not to knock the whole thing out of its base setting as it skips over the cut outs. You want to also check the shaft the same way. This is hard in the boat because the bearings make it want to "screw" for and aft as you turn it, even if the helper manages not to push for and aft on the prop. The whole idea is to get the geometry such that, if the shaft was weightless and just sticking off the end of the engine, the center at the prop nut end would not be going around in a little circle as the shaft turned. As the engine moves around on its mounts there will be larger misalignments and flexing in the whole system. However, if the shaft is attached at even a slight angle, the engine will be trying to wave the whole thing around in that circle. Since this happens on every revolution it is rhythmic and sets up impulses that something will resonate to and you have vibration. How many shaft diameters do you have between the coupling and the shaft bearing? Might be better to look for any red flags now than after it is all together. -- Roger Long "Skip Gundlach" skipgundlach at gmail dotcom wrote in message ... Hi, Roger, and thanks for the response, left below. The shaft in the M46 is pretty long. I've not measured it, but I'm guessing 7-8 feet minimum. The stuffing box is on a hose, which is flexible; there's a tube from the stuffing box, through the hull, and out to the cutlass. The last few inches of the cutlass are cut away ~45* to half coverage, making a water vent, and the tube is kerf-width slit in a couple of places on the bottom, between the keel and the Pstrut for about 20* or so for more water lubrication. So, I'm reasonably sure there's not an intermediate bearing; there had been one, not far before the stuffing box, but it was removed, presumably when the SS shaft (stiffer, I'd assume) replaced the Bronze original. However, there's lots of length between the stuffing box and the tranny - 3' or more, I'd say. Does that impact your advice (for which I'm grateful)? Thanks. -- L8R Skip Morgan 461 #2 SV Flying Pig KI4MPC http://tinyurl.com/384p2 The vessel as Tehamana, as we bought her "Believe me, my young friend, there is *nothing*-absolutely nothing-half so much worth doing as simply messing, messing-about-in-boats; messing about in boats-or *with* boats. In or out of 'em, it doesn't matter. Nothing seems really to matter, that's the charm of it. Whether you get away, or whether you don't; whether you arrive at your destination or whether you reach somewhere else, or whether you never get anywhere at all, you're always busy, and you never do anything in particular; and when you've done it there's always something else to do, and you can do it if you like, but you'd much better not." "Roger Long" wrote in message ... If you just have a single shaft bearing, just ahead of the prop, you don't need to weigh the shaft. Just suspend it so it is centered as closely as possible in the stern tube. Be sure to hang and fix it by the coupling or close to it. Some stuffing boxes also incorporate a bearing so check carefully. If there is a bearing in the stuffing box, it's a bearing. If your stuffing box isn't flexible, there probably is a bearing in there somewhere. If you have two bearings, measure the length and diameter from the forward shaft end to the bearing and calculate the volume and weight (.28 lbs / cubic inch is close enough). Divide by 2. Then calculate the volume and weight of the coupling. Add the two weights. Hang the coupling so a pull scale inserted in the wire reads this amount. You will then not be lining up to a shaft that is drooping under it's own weight. On further reflection: shafts in most sailboats are probably so short that this isn't a big issue. On power boats, there will often be several feet of shaft between the bearing and the gear. Still, it wouldn't hurt to hang and weight it. We're talking about very small tolerances here. -- Roger Long |
Drive Saver/Spacer users sought
In the commercial world, the flange on the gear is trued up so that
the outside edge is exactly concentric and the face exactly perpendicular to the shaft. That flange is then mated to the propeller shaft flange which is trued up after being installed on the shaft with the whole thing being turned in a lathe or other fixture. Amen. For years I had an minor vibration in the auxiliary on my 36' sailboat, which engine realignment, new cutlass bearing, and new engine mounts didn't change. On last haulout, after a transmission swap (with a trued output flange), the yard recommended the above procedure and voila', vibration gone. |
Drive alignment (was) Drive Saver/Spacer users sought
Skip,
Thinking about it some more, there is a lot to be said from the practical side from fixing it solidly in the stern tube. With all the squirming around in tight space, you're less likely to bump it out of the desired line. Weighing the shaft also would then align it with minimal sag. (Use the length from the wedges or split bushing in the stern tube for the calculation.) If you are up around or over 40 shaft diameters of unsupported length, this could make a detectable difference, but only if you had two absolutely identical boats and listened carefully. Since you'll never know, may as well cover the bases. -- Roger Long "Roger Long" wrote in message ... The key thing is where and how you support the shaft. If it is a single strut bearing system, you would like to have it end up centered in the tube the flexible box hose attaches to in order not to have any preset on the hose and maximize the possible movement in all directions. One way to do that would be put wedges or a bushing in the stern tube. You would then have three feet of shaft sticking out with a coupling on the end and I would say, yes, you should weight it. Simpler would just be to support it at the coupling and adjust for equal spacing in the stern tube. The shaft will sag some small amount but this will not be significant to the flexible stuffing box in the way that the coupling face angle error would be with the overhanging shaft bending down. Speaking of the angles, do you have a dial gauge? It looks from the pictures like the faces were cleaned up a lot. Unless the transmission coupling was checked in the shop, you should set up a dial gauge and turn it by hand to be sure it is truly square. The coupling style you have makes this a pain to do as you have to be careful not to knock the whole thing out of its base setting as it skips over the cut outs. You want to also check the shaft the same way. This is hard in the boat because the bearings make it want to "screw" for and aft as you turn it, even if the helper manages not to push for and aft on the prop. The whole idea is to get the geometry such that, if the shaft was weightless and just sticking off the end of the engine, the center at the prop nut end would not be going around in a little circle as the shaft turned. As the engine moves around on its mounts there will be larger misalignments and flexing in the whole system. However, if the shaft is attached at even a slight angle, the engine will be trying to wave the whole thing around in that circle. Since this happens on every revolution it is rhythmic and sets up impulses that something will resonate to and you have vibration. How many shaft diameters do you have between the coupling and the shaft bearing? Might be better to look for any red flags now than after it is all together. -- Roger Long "Skip Gundlach" skipgundlach at gmail dotcom wrote in message ... Hi, Roger, and thanks for the response, left below. The shaft in the M46 is pretty long. I've not measured it, but I'm guessing 7-8 feet minimum. The stuffing box is on a hose, which is flexible; there's a tube from the stuffing box, through the hull, and out to the cutlass. The last few inches of the cutlass are cut away ~45* to half coverage, making a water vent, and the tube is kerf-width slit in a couple of places on the bottom, between the keel and the Pstrut for about 20* or so for more water lubrication. So, I'm reasonably sure there's not an intermediate bearing; there had been one, not far before the stuffing box, but it was removed, presumably when the SS shaft (stiffer, I'd assume) replaced the Bronze original. However, there's lots of length between the stuffing box and the tranny - 3' or more, I'd say. Does that impact your advice (for which I'm grateful)? Thanks. -- L8R Skip Morgan 461 #2 SV Flying Pig KI4MPC http://tinyurl.com/384p2 The vessel as Tehamana, as we bought her "Believe me, my young friend, there is *nothing*-absolutely nothing-half so much worth doing as simply messing, messing-about-in-boats; messing about in boats-or *with* boats. In or out of 'em, it doesn't matter. Nothing seems really to matter, that's the charm of it. Whether you get away, or whether you don't; whether you arrive at your destination or whether you reach somewhere else, or whether you never get anywhere at all, you're always busy, and you never do anything in particular; and when you've done it there's always something else to do, and you can do it if you like, but you'd much better not." "Roger Long" wrote in message ... If you just have a single shaft bearing, just ahead of the prop, you don't need to weigh the shaft. Just suspend it so it is centered as closely as possible in the stern tube. Be sure to hang and fix it by the coupling or close to it. Some stuffing boxes also incorporate a bearing so check carefully. If there is a bearing in the stuffing box, it's a bearing. If your stuffing box isn't flexible, there probably is a bearing in there somewhere. If you have two bearings, measure the length and diameter from the forward shaft end to the bearing and calculate the volume and weight (.28 lbs / cubic inch is close enough). Divide by 2. Then calculate the volume and weight of the coupling. Add the two weights. Hang the coupling so a pull scale inserted in the wire reads this amount. You will then not be lining up to a shaft that is drooping under it's own weight. On further reflection: shafts in most sailboats are probably so short that this isn't a big issue. On power boats, there will often be several feet of shaft between the bearing and the gear. Still, it wouldn't hurt to hang and weight it. We're talking about very small tolerances here. -- Roger Long |
Drive alignment (was) Drive Saver/Spacer users sought
Hi, Roger, and group,
Thanks again for knowledgeable insight, left below and in the prior post. Fortunately, in our boat, access is very open, so squirming around isn't an issue - but it's what drives the suspended length. I'm not going to be back on the boat for a couple of weeks, but when I am, I'll pull the hose from the tube and do as you suggest about shimming and see what the result is for the flange end. I'll also check the length. I don't think it's 50 inches, but I'd be surprised if it weren't more than 36. And, you're correct. I cleaned up the faces with the rotary cup brush on a grinder as shown in one of the pix. Not a milled surface, but pretty well cleaned of rust lumps. Unfortunately, I don't have a dial gauge - though I suppose I could find one to borrow. I painfully see your point about the faces of the flanges - but don't know whether I feel it worth pulling both of them out (the end of the shaft would be challenging, as I'm pretty sure it's seized; the tranny would just be a nuisance, as I'd take the plate with it off to some machine shop). Hm. Without the shaft being in it, the shaft plate suffers the potential to move from dead flush by virtue of the split end clamping. That gets into some major work to attempt to ascertain (which would allow correction, of course, but then would have to be disassembled again to reinstall - I guess the trick would be multiple mount/dismounts at the shop to be sure it stayed that way when reattached?) what flush is on that assembly. Heh. The drive saver is looking more attractive just from a slop perspective, though I'm still going to use the solid biscuit... Thanks again. L8R Skip Morgan 461 #2 SV Flying Pig KI4MPC http://tinyurl.com/384p2 The vessel as Tehamana, as we bought her "Believe me, my young friend, there is *nothing*-absolutely nothing-half so much worth doing as simply messing, messing-about-in-boats; messing about in boats-or *with* boats. In or out of 'em, it doesn't matter. Nothing seems really to matter, that's the charm of it. Whether you get away, or whether you don't; whether you arrive at your destination or whether you reach somewhere else, or whether you never get anywhere at all, you're always busy, and you never do anything in particular; and when you've done it there's always something else to do, and you can do it if you like, but you'd much better not." ----- Original Message ----- From: "Roger Long" Newsgroups: rec.boats.cruising,rec.boats.building Sent: Sunday, April 02, 2006 4:21 PM Subject: Drive alignment (was) Drive Saver/Spacer users sought Skip, Thinking about it some more, there is a lot to be said from the practical side from fixing it solidly in the stern tube. With all the squirming around in tight space, you're less likely to bump it out of the desired line. Weighing the shaft also would then align it with minimal sag. (Use the length from the wedges or split bushing in the stern tube for the calculation.) If you are up around or over 40 shaft diameters of unsupported length, this could make a detectable difference, but only if you had two absolutely identical boats and listened carefully. Since you'll never know, may as well cover the bases. -- Roger Long "Roger Long" wrote in message ... The key thing is where and how you support the shaft. If it is a single strut bearing system, you would like to have it end up centered in the tube the flexible box hose attaches to in order not to have any preset on the hose and maximize the possible movement in all directions. One way to do that would be put wedges or a bushing in the stern tube. You would then have three feet of shaft sticking out with a coupling on the end and I would say, yes, you should weight it. Simpler would just be to support it at the coupling and adjust for equal spacing in the stern tube. The shaft will sag some small amount but this will not be significant to the flexible stuffing box in the way that the coupling face angle error would be with the overhanging shaft bending down. Speaking of the angles, do you have a dial gauge? It looks from the pictures like the faces were cleaned up a lot. Unless the transmission coupling was checked in the shop, you should set up a dial gauge and turn it by hand to be sure it is truly square. The coupling style you have makes this a pain to do as you have to be careful not to knock the whole thing out of its base setting as it skips over the cut outs. You want to also check the shaft the same way. This is hard in the boat because the bearings make it want to "screw" for and aft as you turn it, even if the helper manages not to push for and aft on the prop. The whole idea is to get the geometry such that, if the shaft was weightless and just sticking off the end of the engine, the center at the prop nut end would not be going around in a little circle as the shaft turned. As the engine moves around on its mounts there will be larger misalignments and flexing in the whole system. However, if the shaft is attached at even a slight angle, the engine will be trying to wave the whole thing around in that circle. Since this happens on every revolution it is rhythmic and sets up impulses that something will resonate to and you have vibration. How many shaft diameters do you have between the coupling and the shaft bearing? Might be better to look for any red flags now than after it is all together. -- Roger Long "Skip Gundlach" skipgundlach at gmail dotcom wrote in message ... Hi, Roger, and thanks for the response, left below. The shaft in the M46 is pretty long. I've not measured it, but I'm guessing 7-8 feet minimum. The stuffing box is on a hose, which is flexible; there's a tube from the stuffing box, through the hull, and out to the cutlass. The last few inches of the cutlass are cut away ~45* to half coverage, making a water vent, and the tube is kerf-width slit in a couple of places on the bottom, between the keel and the Pstrut for about 20* or so for more water lubrication. So, I'm reasonably sure there's not an intermediate bearing; there had been one, not far before the stuffing box, but it was removed, presumably when the SS shaft (stiffer, I'd assume) replaced the Bronze original. However, there's lots of length between the stuffing box and the tranny - 3' or more, I'd say. Does that impact your advice (for which I'm grateful)? Thanks. -- L8R Skip Morgan 461 #2 SV Flying Pig KI4MPC http://tinyurl.com/384p2 The vessel as Tehamana, as we bought her "Believe me, my young friend, there is *nothing*-absolutely nothing-half so much worth doing as simply messing, messing-about-in-boats; messing about in boats-or *with* boats. In or out of 'em, it doesn't matter. Nothing seems really to matter, that's the charm of it. Whether you get away, or whether you don't; whether you arrive at your destination or whether you reach somewhere else, or whether you never get anywhere at all, you're always busy, and you never do anything in particular; and when you've done it there's always something else to do, and you can do it if you like, but you'd much better not." "Roger Long" wrote in message ... If you just have a single shaft bearing, just ahead of the prop, you don't need to weigh the shaft. Just suspend it so it is centered as closely as possible in the stern tube. Be sure to hang and fix it by the coupling or close to it. Some stuffing boxes also incorporate a bearing so check carefully. If there is a bearing in the stuffing box, it's a bearing. If your stuffing box isn't flexible, there probably is a bearing in there somewhere. If you have two bearings, measure the length and diameter from the forward shaft end to the bearing and calculate the volume and weight (.28 lbs / cubic inch is close enough). Divide by 2. Then calculate the volume and weight of the coupling. Add the two weights. Hang the coupling so a pull scale inserted in the wire reads this amount. You will then not be lining up to a shaft that is drooping under it's own weight. On further reflection: shafts in most sailboats are probably so short that this isn't a big issue. On power boats, there will often be several feet of shaft between the bearing and the gear. Still, it wouldn't hurt to hang and weight it. We're talking about very small tolerances here. -- Roger Long |
Drive alignment (was) Drive Saver/Spacer users sought
If you used a grinder on those coupling faces, I would strongly advise
pulling the shaft and having at least that coupling trued up. At the same time, they can check for straightness, wear that will shorten bearing life, prop taper fit, etc. Straightness is a greatly overlooked issue, especially in the long shafts that many pleasure boats have. The offcenter mass in the middle pulls the shaft out of line which puts the mass farther from the axis of rotation. The result is many pounds of steel spinning off center. It's tough on your rear end, your ears, and all the bearings in the system. It can also work your flexible stuffing box overtime. The transmission is a tougher matter but the fit on the shaft is apt to be better than the prop shaft since it was presumably done at the factory. I would pull that coupling and have them do what they can with it. You might also look into buying one that fits and is full round so you can align and check it more easily. Buy or rent a dial gauge and check it in the boat after reassembly. It's always painful to insert a major project like this into the schedule at this stage but you are going to spend many hours listening to that engine. Vibration increases fatigue and weakens components in other systems. If it isn't smooth, it's going to cost much more time and money to fix it later. You don't have a thrust bearing so you can't put in anything soft enough to accommodate any real misalignment. A Drivesaver will mitigate but it's only going to take the edge off the kind of problems you could have in that coupling. Friend of mine has the identical boat. With the same kind of prop, his vibrates like crazy while mine is smooth. I haven't touched my shaftline yet so it's just luck but it does show that subtle things can have large effects. He has a Drivesafer too. Sound like you are going to be sailing off over the horizon. You are really going to be depending on that engine. This is the time to be sure the shaftline is right. -- Roger Long |
Drive alignment (was) Drive Saver/Spacer users sought
"Skip Gundlach" skipgundlach at gmail dotcom wrote
It was just a cup wire wheel. Does that change your thinking? I was assuming that this is a boat you haven't run before but that's a point worth checking on my part. If it was smooth before, than the risk is less of leaving it as it is. If you don't have any operation history, I would sure want to pull it myself. Wire wheeling shouldn't have taken that much off. Just remember that the tiny angular misalignment at the shaft is magnified at the shaft end by the ratio of the coupling diameter to the shaft length. Even though a Drivesaver will pick up some of that, it's hard enough to transmit the remaining impulses through to the transmission and stern bearing. Pick up the disk in your hand, think of the force to push one edge down even a few thousandths of an inch and then imagine that being exerted on your engine and shaft 00 -1000 times per minute. You said you got the point but I can't resist saying: Smooth is good. Imagine motoring 12 -18 hours to beat the weather and having to run a very challenging and complex inlet. Vibration and noise fatigue can be more than just a comfort issue. -- Roger Long |
Drive alignment (was) Drive Saver/Spacer users sought
Yikes!
This is a bullet you'd really better bite and have the whole thing checked out. You should be working with a feeler gauge when checking final clearances around the flanges. It should be rechecked after the boat is launched just for hull flex. Get it right now. It will never be easier or cheaper. BTW there is a way you can check the shaft coupling in the boat but it takes some rigging and doesn't tell you about other things that should probably be checked with the kind of history you relate. -- Roger Long |
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