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Roger Long March 18th 05 05:07 PM

NPT ball valves on through hulls
 
Calder and other authorities are dead set against putting NPT ball
valves on NPS through hull fittings as is often done when replacing
gate valves. The geometry of the thread engagement gives me the
willies as well because all the load is on just one or two threads due
to the taper.

My boatyard tells me that they do it all the time however as does
everyone else. The gate valves on my 1980 boat haven't broken off yet
either. I just threaded a one half inch ball valve and through hull
together and it doesn't look or feel as bad as the theory.

Except for a couple of above waterline drains, the seacocks I'm going
to put in will be flanged and bolted. I'm just curious though, has
anyone ever heard of a NPT valve on a NPS through hull breaking off or
leaking?

--

Roger Long






Skip Gundlach March 18th 05 05:32 PM

"Roger Long" wrote in message
...
has
anyone ever heard of a NPT valve on a NPS through hull breaking off or
leaking?

--

Roger Long



Or, as another possibility, has anyone rethreaded a NPT to NPS?

Facing replacement of a 2" and wondering...

L8R

Skip

--
Morgan 461 #2
SV Flying Pig
http://tinyurl.com/384p2

"Twenty years from now you will be more disappointed by the things you
didn't do than by the ones you did do. So throw off the bowlines. Sail
away from the safe harbor. Catch the trade winds in your sails. Explore.
Dream. Discover." - Mark Twain



Roger Long March 18th 05 06:30 PM

Or, as another possibility, has anyone rethreaded a NPT to NPS?

I asked both a machinist friend and the shipyard and they said it
couldn't be done.

However, looking at the two half inch fittings on the desk in front of
me at this very moment, I'm damned if I can see why running a pipe die
down the first few threads of the through hull wouldn't taper it and
let it engage more than the half depth it does now.

Anybody out there got a pipe die set and want to invest $5.39 (price
of half inch bronze through hull at local store) in edifying the
boating world?

--

Roger Long





Skip Gundlach March 18th 05 08:10 PM

"Roger Long" wrote in message
...
Or, as another possibility, has anyone rethreaded a NPT to NPS?

I asked both a machinist friend and the shipyard and they said it
couldn't be done.

However, looking at the two half inch fittings on the desk in front of
me at this very moment, I'm damned if I can see why running a pipe die
down the first few threads of the through hull wouldn't taper it and
let it engage more than the half depth it does now.

Anybody out there got a pipe die set and want to invest $5.39 (price
of half inch bronze through hull at local store) in edifying the
boating world?


The local Lowes and Home Depots will cut threads reasonably cheaply, if you
don't have one. Unless, of course, the threads (not the taper) are
completely different in the two (which hardly seems likely, as people are
putting valves on NPS all the time).

I was thinking more along the lines of the other way - as, surely, given
that it starts that wide, the valve has enough body to support removal of
some material - taking an NPT valve and machining/tapping/whatever the entry
to NPS.

I'd think that taking material away from the TH would weaken it
unnecessarily, yielding the same end result of a small portion of the
full-depth pipe section being available to support any side loading, whereas
taking away the material in the valve shouldn't have any deleterious effect
on the strength. But then, I'm not an engineer, nor even play one on TV so
can't really comment on that.

L8R

Skip

--
Morgan 461 #2
SV Flying Pig
http://tinyurl.com/384p2

"Twenty years from now you will be more disappointed by the things you
didn't do than by the ones you did do. So throw off the bowlines. Sail
away from the safe harbor. Catch the trade winds in your sails. Explore.
Dream. Discover." - Mark Twain



Roger Long March 18th 05 08:59 PM

I've been looking closely at these ½ inch fittings and measuring them,
comparing the NPT tail piece with the NPS through hull. The threads
are identical to the eye and the taper is only visible with the
parallel sides of measuring tool. Interestingly, the NPT tail piece
goes only as far into the valve as the NPS through hull with hand
force. The NPS fitting hits bottom more solidly however and I'm sure
it would feel differently when honked on.

Relieving the first half diameter of the through hull with a NPT pipe
die would clearly taper it enough to let it go deeper in the fitting.
The threads farther back, left untouched by the die, would then do the
same job as on the unmodified fitting but there would be more
penetration and more threads engaged. This would clearly be a good
thing.

The amount of material that would have to be removed to taper the
first half pipe diameter would be insignificant and there would be
untapered threads buried the same distance in the valve as if the
through hull was not modified.

The shipyard was right, however because they were responding to a
different question. The whole point of the exercise is to avoid the
labor of removing and rebedding the through hulls. Trying to re-thread
them in place usually wouldn't be practical because of space and the
risk of breaking the bedding. Once you have to take them out, you
might as well put in a proper seacock and do the job right.

Tapping the valve out to NPS isn't practical because the straight
threads and only be depended on when they are squeezing something so
as to provide the force to lock the threads.

Since my half inch through hulls, which are replacing plastic fittings
that I'm removing, are not in the boat yet, I may try to get a die run
on the end to see what happens. I want to cut them shorter anyway
later to minimize the leverage on the through hull when the valve is
actuated. If the re-threading looks good, I'll have it repeated. I'd
be using proper seacocks incidentally if these were larger seahulls
but ½ inch doesn't seem to be available.

It's amazing that, after over 30 years in the boat business, there is
still so much to learn about something so basic. I'm pretty sure now
that just putting ball valves on old through hulls is a reasonable
thing to do and this is another case of "don't believe everything you
read". If there were gate valves on there before, the force fit of the
old fittings has probably already somewhat modified the through hull
threads anyway.


--

Roger Long





kensitw March 19th 05 08:28 PM



Roger Long wrote:
Calder and other authorities are dead set against putting NPT ball
valves on NPS through hull fittings as is often done when replacing
gate valves. The geometry of the thread engagement gives me the
willies as well because all the load is on just one or two threads due
to the taper.


Both the male and female threads are tapered so thread engagement is
taken by more than "one or two threads". Remeber that threaded joints,
even in fractional inch sizes, are adequate for working pressures in the
thousands of pounds per square inch.

My boatyard tells me that they do it all the time however as does
everyone else. The gate valves on my 1980 boat haven't broken off yet
either. I just threaded a one half inch ball valve and through hull
together and it doesn't look or feel as bad as the theory.

Except for a couple of above waterline drains, the seacocks I'm going
to put in will be flanged and bolted. I'm just curious though, has
anyone ever heard of a NPT valve on a NPS through hull breaking off or
leaking?



Larry Bradley April 19th 05 11:07 PM

I just went through this operation. I have a 35 year old sailboat that
does not use the proper bolted-through through-hulls, just the kind
with a big nut on them. The have then been glassed in. There were gate
valves on all of them.

This year, having the engine out, I thought I would try replacing a
few that were in formerly "impossible to get a pipe wrench on" places
when the engine was in.

I tried two - the engine water intake and a cockpit drain. I removed
the gate valve, and got ball valves from Home Depot (I sail in fresh
water, have used them before with no problems). These thread onto the
through-hulls quite nicely - way down the thread, not just at the end.
Lots of pipe dope. No way these will come off - there is a lot of
thread.

I've no way of knowing if the ball valves are NPT or NPS - they don't
say - but I would assume NPT, since damn near everything else in the
plumbing department is NPT.

I replace a 1" gate valve and a 1/2" gate valve this way.

Now that I think about it, several years aho I replaced the gate valve
on the head intake with a ball valve, and it works fine.

YMMV

"Roger Long" wrote:

Calder and other authorities are dead set against putting NPT ball
valves on NPS through hull fittings as is often done when replacing
gate valves. The geometry of the thread engagement gives me the
willies as well because all the load is on just one or two threads due
to the taper.

My boatyard tells me that they do it all the time however as does
everyone else. The gate valves on my 1980 boat haven't broken off yet
either. I just threaded a one half inch ball valve and through hull
together and it doesn't look or feel as bad as the theory.

Except for a couple of above waterline drains, the seacocks I'm going
to put in will be flanged and bolted. I'm just curious though, has
anyone ever heard of a NPT valve on a NPS through hull breaking off or
leaking?


Larry Bradley VE3CRX
Remove "removeme" from my e-mail address for direct mail
Ottawa, Canada

(use the e-mail address above to send directly to me)

Doug Dotson April 20th 05 01:17 AM

Why not just do it the right way? NPS thruhull to NPS valve.

Doug

"Roger Long" wrote in message
...
Calder and other authorities are dead set against putting NPT ball valves
on NPS through hull fittings as is often done when replacing gate valves.
The geometry of the thread engagement gives me the willies as well because
all the load is on just one or two threads due to the taper.

My boatyard tells me that they do it all the time however as does everyone
else. The gate valves on my 1980 boat haven't broken off yet either. I
just threaded a one half inch ball valve and through hull together and it
doesn't look or feel as bad as the theory.

Except for a couple of above waterline drains, the seacocks I'm going to
put in will be flanged and bolted. I'm just curious though, has anyone
ever heard of a NPT valve on a NPS through hull breaking off or leaking?

--

Roger Long








Allen McCann April 20th 05 02:08 PM

Is a"gate valve" the same as the outdoor faucet on most homes? If so
what is the problem with them?

Allen

Doug Dotson wrote:

Why not just do it the right way? NPS thruhull to NPS valve.

Doug

"Roger Long" wrote in message
...

Calder and other authorities are dead set against putting NPT ball valves
on NPS through hull fittings as is often done when replacing gate valves.
The geometry of the thread engagement gives me the willies as well because
all the load is on just one or two threads due to the taper.

My boatyard tells me that they do it all the time however as does everyone
else. The gate valves on my 1980 boat haven't broken off yet either. I
just threaded a one half inch ball valve and through hull together and it
doesn't look or feel as bad as the theory.

Except for a couple of above waterline drains, the seacocks I'm going to
put in will be flanged and bolted. I'm just curious though, has anyone
ever heard of a NPT valve on a NPS through hull breaking off or leaking?

--

Roger Long










Gordon Wedman April 20th 05 07:25 PM


"Allen McCann" wrote in message
...
Is a"gate valve" the same as the outdoor faucet on most homes? If so what
is the problem with them?

Allen

Doug Dotson wrote:

Why not just do it the right way? NPS thruhull to NPS valve.

Doug

"Roger Long" wrote in message
...

Calder and other authorities are dead set against putting NPT ball valves
on NPS through hull fittings as is often done when replacing gate valves.
The geometry of the thread engagement gives me the willies as well
because all the load is on just one or two threads due to the taper.

My boatyard tells me that they do it all the time however as does
everyone else. The gate valves on my 1980 boat haven't broken off yet
either. I just threaded a one half inch ball valve and through hull
together and it doesn't look or feel as bad as the theory.

Except for a couple of above waterline drains, the seacocks I'm going to
put in will be flanged and bolted. I'm just curious though, has anyone
ever heard of a NPT valve on a NPS through hull breaking off or leaking?

--

Roger Long



Answer is yes. You turn the round handle and this screws down a gate across
the diameter of the pipe, sort of like a guillotine.

There are several potential problems with them and I'll just mention a
couple:

-not really intended for marine use so you don't know the type of alloy used
-the attachment to the hull is a weak point and they can be broken off
-you cannot easily tell if the valve is open or closed by looking at it
-they tend to seize up if you don't exercise them frequently and people
don't tend to do this because it is a pain to turn the valve a dozen time to
close/open it

Lots of older boats have them. If you maintain them you can live with them
but lots of folks replace them with proper seacocks.



Doug Dotson April 21st 05 01:42 AM

I've never known my outdoor faucet to be in sal****er all the time.
Also, the failure of your outdoor faucet will not likely sink your
house.

My boat had gate valves when I bought it. They were common
practice back when my boat was made. No longer. The surveyor
required that I replace them all.

Doug
s/v CAllista

"Allen McCann" wrote in message
...
Is a"gate valve" the same as the outdoor faucet on most homes? If so what
is the problem with them?

Allen

Doug Dotson wrote:

Why not just do it the right way? NPS thruhull to NPS valve.

Doug

"Roger Long" wrote in message
...

Calder and other authorities are dead set against putting NPT ball valves
on NPS through hull fittings as is often done when replacing gate valves.
The geometry of the thread engagement gives me the willies as well
because all the load is on just one or two threads due to the taper.

My boatyard tells me that they do it all the time however as does
everyone else. The gate valves on my 1980 boat haven't broken off yet
either. I just threaded a one half inch ball valve and through hull
together and it doesn't look or feel as bad as the theory.

Except for a couple of above waterline drains, the seacocks I'm going to
put in will be flanged and bolted. I'm just curious though, has anyone
ever heard of a NPT valve on a NPS through hull breaking off or leaking?

--

Roger Long












rhys April 21st 05 05:23 AM

On Tue, 19 Apr 2005 18:07:35 -0400, Larry Bradley
wrote:

I just went through this operation. I have a 35 year old sailboat that
does not use the proper bolted-through through-hulls, just the kind
with a big nut on them. The have then been glassed in. There were gate
valves on all of them.

This year, having the engine out, I thought I would try replacing a
few that were in formerly "impossible to get a pipe wrench on" places
when the engine was in.

I tried two - the engine water intake and a cockpit drain. I removed
the gate valve, and got ball valves from Home Depot (I sail in fresh
water, have used them before with no problems). These thread onto the
through-hulls quite nicely - way down the thread, not just at the end.
Lots of pipe dope. No way these will come off - there is a lot of
thread.

I've no way of knowing if the ball valves are NPT or NPS - they don't
say - but I would assume NPT, since damn near everything else in the
plumbing department is NPT.

I replace a 1" gate valve and a 1/2" gate valve this way.

Now that I think about it, several years aho I replaced the gate valve
on the head intake with a ball valve, and it works fine.

YMMV


I've done the same thing in the galley, head, and both cockpit drains.
Only the freshwater intake for the engine is a "proper" seacock. The
only thruhull I replaced was the freshwater intake in the head.

All were "big nut" thru-hulls with gate valves. I replaced them with
brass NPT ball valves, which I service yearly and I have double SS
clamps everywhere. No problems whatsoever. If I were in salt water, I
would act differently.

I do not disdain the arguments, but like you, I have confidence that
these buggers are NOT coming off and are much safer than the original
gate valves. Also I have plugs tied to each thru hull, which I don't
see a lot of here on Lake Ontario, even though that is a "standard
precaution" as well.

R.

engsol April 21st 05 07:07 PM

On Thu, 21 Apr 2005 00:23:30 -0400, rhys wrote:

On Tue, 19 Apr 2005 18:07:35 -0400, Larry Bradley
wrote:

I just went through this operation. I have a 35 year old sailboat that
does not use the proper bolted-through through-hulls, just the kind
with a big nut on them. The have then been glassed in. There were gate
valves on all of them.

This year, having the engine out, I thought I would try replacing a
few that were in formerly "impossible to get a pipe wrench on" places
when the engine was in.

I tried two - the engine water intake and a cockpit drain. I removed
the gate valve, and got ball valves from Home Depot (I sail in fresh
water, have used them before with no problems). These thread onto the
through-hulls quite nicely - way down the thread, not just at the end.
Lots of pipe dope. No way these will come off - there is a lot of
thread.

I've no way of knowing if the ball valves are NPT or NPS - they don't
say - but I would assume NPT, since damn near everything else in the
plumbing department is NPT.

I replace a 1" gate valve and a 1/2" gate valve this way.

Now that I think about it, several years aho I replaced the gate valve
on the head intake with a ball valve, and it works fine.

YMMV


I've done the same thing in the galley, head, and both cockpit drains.
Only the freshwater intake for the engine is a "proper" seacock. The
only thruhull I replaced was the freshwater intake in the head.

All were "big nut" thru-hulls with gate valves. I replaced them with
brass NPT ball valves, which I service yearly and I have double SS
clamps everywhere. No problems whatsoever. If I were in salt water, I
would act differently.

I do not disdain the arguments, but like you, I have confidence that
these buggers are NOT coming off and are much safer than the original
gate valves. Also I have plugs tied to each thru hull, which I don't
see a lot of here on Lake Ontario, even though that is a "standard
precaution" as well.

R.


When I bought my boat, I gritted my teeth and removed every thru-hull,
each had a gate valve. Oddly enough, my pre-purchase surveyor didn't
see a thing wrong with gate valves...but he dinged the boat for not having
PFDs aboard. A boat needs PFDs aboard when it's on the hard?

I've been aboard a number of boats where the owner has the tapered
plugs neatly stored in a locker (he'll remember which one any minute now).
To me..a novice,.. it makes sense to have the proper plug co-located
with the thru-hull. I wonder why so many boat owners don't.
Norm B

DSK April 21st 05 07:26 PM

All were "big nut" thru-hulls with gate valves. I replaced them with
brass NPT ball valves, which I service yearly and I have double SS
clamps everywhere. No problems whatsoever. If I were in salt water, I
would act differently.


Why? Do boats not sink in fresh water or something ;)

I do not disdain the arguments, but like you, I have confidence that
these buggers are NOT coming off and are much safer than the original
gate valves. Also I have plugs tied to each thru hull, which I don't
see a lot of here on Lake Ontario, even though that is a "standard
precaution" as well.


The issue is less of gate valve vs ball valve, than it is NPT vs flange
and one of corrosion. Nowadays common cheapo hardware store grade valves
are far more corrosion resistant than anything from years ago (except
possibly the super-expensive Monel sea cocks, which I've seen exactly
once in a lifetime).

A sea cock should (in theory) be supported by a flange, not just screwed
onto a protruding pipe. There are lots of ways... including just plain
heeling... that the pipe & valve come under strain. Still, with modern
materials and good attention to detail (btw it is possible to
overtighten NPT connections & split the casting or collapse the pipe
wall) it should be just fine.



engsol wrote:
When I bought my boat, I gritted my teeth and removed every thru-hull,
each had a gate valve. Oddly enough, my pre-purchase surveyor didn't
see a thing wrong with gate valves...but he dinged the boat for not having
PFDs aboard. A boat needs PFDs aboard when it's on the hard?


LOL but he presumed you were going sailing some day!

Issues with gate valves... at one point they were considered acceptable,
every mass-produced boat had them. In the old days, plug valves were
considered preferable... especially if made of Monel.


I've been aboard a number of boats where the owner has the tapered
plugs neatly stored in a locker (he'll remember which one any minute now).
To me..a novice,.. it makes sense to have the proper plug co-located
with the thru-hull. I wonder why so many boat owners don't.


It's just one more thing. Lots of the boats I go on have tapered wooden
plugs tied with yard around the base of the thru hull... a nice
precaution... but frankly I'd have more faith in a plastic baggy & some
duct tape.

How many people have removed seacocks & thru-hulls entirely, and
fiberglassed over the hole?

http://community.webshots.com/photo/...73346002sUSTvu

This is one way to absolutely, positively, guarantee that it won't ever
leak! But you have to be sure that you don't want whatever system it
supplied seawater to. In this case, it was the seawater inlet for the
head which I tied in to the seawater circuit for the A/C... not
satisfactory really. It was a case of connecting too many things to one
valve & strainer, and the A/C pump kept losing it's prime until I
installed a check valve (highly not recommended). But we're installing a
FW flush head this spring.

Fresh Breezes- Doug King


rhys April 22nd 05 01:54 AM

On Thu, 21 Apr 2005 14:26:51 -0400, DSK wrote:

All were "big nut" thru-hulls with gate valves. I replaced them with
brass NPT ball valves, which I service yearly and I have double SS
clamps everywhere. No problems whatsoever. If I were in salt water, I
would act differently.


Why? Do boats not sink in fresh water or something ;)


Sure they do, but sal****er eventually dissolves brass fittings,
meaning they are a no-no in even brackish water.. "Proper" seacocks
are salt-resistant bronze, or these days, Marelon. In fresh water, you
can use brass plumbing ball valves...at about 1/4-1/8 the price of
bronze. The actual thru-hulls are still bronze: it's the cocks screwed
onto them that are brass, with teflon tape and thread sealer between.




The issue is less of gate valve vs ball valve, than it is NPT vs flange
and one of corrosion. Nowadays common cheapo hardware store grade valves
are far more corrosion resistant than anything from years ago (except
possibly the super-expensive Monel sea cocks, which I've seen exactly
once in a lifetime).

A sea cock should (in theory) be supported by a flange, not just screwed
onto a protruding pipe. There are lots of ways... including just plain
heeling... that the pipe & valve come under strain. Still, with modern
materials and good attention to detail (btw it is possible to
overtighten NPT connections & split the casting or collapse the pipe
wall) it should be just fine.


I have been careful with the hoses and whatnot to avoid lateral
forces. I suppose if the engine came loose and slammed into the ball
valve at speed, I'd be in trouble, but that could easily tear a hole
in the actual hull, meaning I have bigger issues.

R.


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