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Delamination with epoxy
On my wood Tolman Skiff, I have found a couple of places where two
layers of wood epoxied together are delaminationg. Nothing serious but if left unfixed would lead to problems. Basically, the directions said to paint all surfaces with thin epoxy and then before it cured to spread the thicker and then to join the pieces. So, how am I getting delamination? I live in Florida so it is subject to extreme humidity and heat. |
Delamination with epoxy
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Delamination with epoxy
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Delamination with epoxy
On Sep 19, 7:07 am, Brian Nystrom wrote:
wrote: On my wood Tolman Skiff, I have found a couple of places where two layers of wood epoxied together are delaminationg. Nothing serious but if left unfixed would lead to problems. Basically, the directions said to paint all surfaces with thin epoxy and then before it cured to spread the thicker and then to join the pieces. So, how am I getting delamination? I live in Florida so it is subject to extreme humidity and heat. I think you may have misinterpreted the directions. For laminating, you need to coat both surfaces with epoxy and allow it to soak into the wood. You may need to apply more to areas that are particularly absorbent. Once the surface is sealed, you need to thicken a batch of epoxy with silica, wood flour, microballoons, etc. and spread that over the surfaces to be laminated. Clamp the surfaces lightly and allow it to cure. The purpose of the thickener and light clamping is to prevent the epoxy from being squeezed out of the joint. This is West System epoxy and when I mean thinned I mean I simply have not added thickener like microballoons or microfiber. I did not add thinner. The epoxy straight from the pumps is mixed and painteed on the bare wood and allowed to soak in, Then microfiber is then added to thicken it and strengthen the joint, smeared on evenly and the two parts are then joined with screws to hold them together. small amounts of delamination has occurred at two joints that were not covered with glass |
Delamination with epoxy
wrote:
On Fri, 19 Sep 2008 07:30:15 -0700 (PDT), wrote: On Sep 19, 7:07 am, Brian Nystrom wrote: wrote: On my wood Tolman Skiff, I have found a couple of places where two layers of wood epoxied together are delaminationg. Nothing serious but if left unfixed would lead to problems. Basically, the directions said to paint all surfaces with thin epoxy and then before it cured to spread the thicker and then to join the pieces. So, how am I getting delamination? I live in Florida so it is subject to extreme humidity and heat. I think you may have misinterpreted the directions. For laminating, you need to coat both surfaces with epoxy and allow it to soak into the wood. You may need to apply more to areas that are particularly absorbent. Once the surface is sealed, you need to thicken a batch of epoxy with silica, wood flour, microballoons, etc. and spread that over the surfaces to be laminated. Clamp the surfaces lightly and allow it to cure. The purpose of the thickener and light clamping is to prevent the epoxy from being squeezed out of the joint. This is West System epoxy and when I mean thinned I mean I simply have not added thickener like microballoons or microfiber. I did not add thinner. The epoxy straight from the pumps is mixed and painteed on the bare wood and allowed to soak in, Then microfiber is then added to thicken it and strengthen the joint, smeared on evenly and the two parts are then joined with screws to hold them together. small amounts of delamination has occurred at two joints that were not covered with glass The wood may have been contaminated in those spots. The epoxy may not have been completely mixed, you may have used fast hardener rather than the proper slow hardenener. Then there is the issue of UV exposure. Lot of things can go wrong. Most of them are easy to avoid with a little care. And, in the end, it's the glass that makes a water resistant barrier. No glass, huh? -- Richard (remove the X to email) |
Delamination with epoxy
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Delamination with epoxy
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Delamination with epoxy
Bruce in Bangkok writes:
I ask as I build stitch and glue dinghys that have no fasteners. Several are ten years old and exhibit no problems so far and I have always considered epoxy to be pretty much a life time glue. However, if someone else is having problems I certainly want to know as I don't want to sell a dinghy and have it fall in pieces. (don't want my own to either :-) And my boat has seen 22 sailing season so far. No fasteners, just epoxy. Problems I have had so far have been due to either UV-degradation or errors in my workmanship. http://hem.bredband.net/b262106/ -- Martin Schöön "Problems worthy of attack show their worth by hitting back." Piet Hein |
Delamination with epoxy
cavelamb himself wrote:
wrote: On my wood Tolman Skiff, I have found a couple of places where two layers of wood epoxied together are delaminationg. Nothing serious but if left unfixed would lead to problems. Basically, the directions said to paint all surfaces with thin epoxy and then before it cured to spread the thicker and then to join the pieces. So, how am I getting delamination? I live in Florida so it is subject to extreme humidity and heat. ------- sounds like the screws used to clamp together the wood was a bit too tight and squeezed out too much of the epoxy. Result, an epoxy starved joint. Epoxies don't 'soak in' so a pure surface bond only.... Also note that wood expands and contracts with moisture, epoxy and other materials with temp. so the two can be 'working' against each other.... paul oman progressive epoxy polymers inc www.epoxyproducts.com/marine.html |
Delamination with epoxy
On Sep 22, 7:08 pm, Paul Oman wrote:
cavelamb himself wrote: wrote: On my wood Tolman Skiff, I have found a couple of places where two layers of wood epoxied together are delaminationg. Nothing serious but if left unfixed would lead to problems. Basically, the directions said to paint all surfaces with thin epoxy and then before it cured to spread the thicker and then to join the pieces. So, how am I getting delamination? I live in Florida so it is subject to extreme humidity and heat. ------- sounds like the screws used to clamp together the wood was a bit too tight and squeezed out too much of the epoxy. Result, an epoxy starved joint. Epoxies don't 'soak in' so a pure surface bond only.... Also note that wood expands and contracts with moisture, epoxy and other materials with temp. so the two can be 'working' against each other.... paul oman progressive epoxy polymers incwww.epoxyproducts.com/marine.html The boat is two years old and has had good use. The delamination is very localized. It shows by the edge of the ply separating slightly from the underlying wood and showing a crack sufficient to push in a hacksaw blade a half inch and in one place over 1 inch. These cracks are from 4" to 8" long. They are in 3 places, one 4" long, one 6" long and one 8" long. I used slow cure hardener because I was working in the summer heat and the fast cure would cure before I could use it. |
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